Flute Laminator


Semi Automatic Flute Laminator (3 Layer)

Performance of the machine?

The is manual feeding table with auto pile up, Using suction feeding automatic of bottom sheet , according to the main machine operating speed continuous automatic tracking. Entire new concept , front gauge registration , position high accuracy ,bottom sheet never exceeds the top sheet Machine uses touch-screen PLC control system can automatically display the failure alarm.

The automatic replenishment system of glue can be added automatically during glue losses and recycling with the glue to avoid loss of waste. The scientific design pf the metering roller speed to ensure the glue evenly of the same tim ,to avoid rejection of glue at high speed.

Floating removable press to ensure that laminated paper will not be crushed ,and also keep the cardboard smooth and straight; unilateral adjustment by way of adjustment worm roll lamination pressure for quick. Control of water lank cleaning cycle using an independent method clean hard rubber product.

Suitable for color top sheet 175-500g and A/B/C/D/E/F corrugated paper laminating Color top sheet 175-500g and grey cardboard paper laminating.?

MODEL 1300 1450 1600
MAX SHEET SIZE 1300X1100 1450X1100 1600X1100MM
MIN SHEET SIZE 350X350 350X350 350X350
POWER 8.5 KW 8.5 KW 9.5 KW




3 LAYER AUTOMATIC FLUTE LAMINATOR


Automatic Flute Laminating Machine ,the main feature of machine is to feed both top and lower paper automatically to achieve high production.

It is simple, easy maintenance, high speed, low noise, high accuracy and other advantages, to help you win the market, improve your competitiveness. Automatic Laminating machine is mainly equipped with high branded components, the Timing Belt Drive. Timing belt has soft and tough, durable wear characteristics of heat resistance to ensure the accuracy of the machine precision fit. auto series using high velue control system, automatic machines required for the supply of glue, and glue recovery with the circulatory system. Glue Key fit the different requirements of the paper adjust to glue more uniform coating on the paper, glue to both savings and ensures product quality. Corrugated output also adopts the most advanced suction belt conveyor, the machine running at high speed ABCDEF waves, corrugated cardboard can also smooth out.

Technical parameters:

MODEL 1300 1450 1600
Maximum paper size (W × L) 1300 × 1100mm 1450 × 1100mm 1600 × 1100mm
Minimum paper size (W × L) 350 × 350mm 350 × 350mm 450 × 450mm
Lamination precision ≤±1.5mm ≤±1.5mm ≤±1.5mm
Max mechanical speed 6000Sheet / h 6000Sheet / h 6000Sheet / h
The total mechanical power 12kw 12kw 13kw
General machinery 12.5m 12.5m 15m
Machine gross weight 6.8T 7.2T 8.0T




AUTOMATIC 5 PLY FLUTE LAMINATOR


Fully automatic multilayer flute laminator consists of automatic face paper lifting section, face paper conveying section, double bottom paper synchronized or asynchronized conveying section, double bottom paper positioning section, cyclic gluing section, pressing section, delivering section and automatic collecting section. It suits to laminate the printed paper to the corrugated board or cardboard which is thicker than 350gsm, with features of high precision and high speed. It is the ideal laminating machine for all kinds of packaging company domestic and overseas.

Technical Data

Model

1400/1600

Max. Paper size?W*L?

1400*1000 mm/1600*1100

Min. Paper size?W*L?

600*600 mm

Face paper thickness

250-500 g/m2?standard paper board?

Flatness requirements on face paper

Curve height should less than 0.2 times of paper thickness

Requirements on film

 Film ends should be less than 2 times of paper thickness

Bottom paper

A?B?C?E?F flute

Flatness requirements on bottom paper

Within 15/1000 mm

Corrugated paper deflection

Curve height should less than 0.2 times of  paper thickness, deflection should be less than 2times of flute height

Requirements on the height of corrugated flute

If there is difference between tow flute, difference should be within 1/20 of the corrugated height

Diagonal requirement

Less than 3/1000 mm

Size requirement on face paper and bottom paper

Size of face paper should be 8 mm larger than that of the bottom paper

Laminate layers

Face paper+corrugated paper=3 layers or Face paper+corrugated paper+corrugated paper=5 layers?total thickness less than 10 mm?

Precision

±1.5mm?according to the paper quality?

Speed

90 m/m?theoretical value?

Production efficiency

0-5000 sheets/h

Height of face paper pile

1600 mm

Face paper table capacity

1500 KG

Height of bottom paper pile

400 mm

Total Power

34 KW

Voltage

Three phase 380V

Efficient pressing length

6000 mm

Conveying height

250 mm

Adhesive medium

Corn starch glue

Collecting table size?W*L?

1400*1100 mm/1600*1100

Collecting table capacity

300 KG

Dimension?L*W*H?

22000*2550*2500 mm(Subject to machine)

Machine Weight

About 8 T(Subject to machine)

      Features

  • Face paper conveying section adopts advanced four sucking and four delivering feeder, with the help of high pressure vacuum pump it can feed the face paper 200-500gsm efficiently. Pre-loading structure reduce the face paper loading time greatly.
  • Position displaying hand wheel on the face paper pile loading section makes the loading action more accurate and more convenient for the bottom paper loading at the same time. Limited switch fixed on face paper loading section makes the moving up action more accurate.
  • Conveying belt, pressing roller and automatic chasing lay all do help to the face paper delivery. Pressing roller adopts the specialized roller which is used on print machine, it can delivery both thick and thin paper effectively. Anti-curl structure helps to delivery face paper at the same time.
  • Both bottom paper feeding section adopt vacuum sucking belt with high strength and high friction allowing the non-stop feeding. Rotating paper supporter equipped on this section makes it possible to feed the long sheet.
  • Knurled roller on the bottom feeding part makes sure the stable running when the machine in a high speed.
  • Chasing lay and high-speed axial flow fan differential positioning system is applied on the bottom paper feeding part. You can adjust the front and back position without stopping the machine. Synchronous slot design can control the bottom paper feeding in a minimum range; Chasing lay can make sure a good bottom sheet feeding when the machine is running at a high speed.
  • Gluing system has liquid induction device, glue will be supplied accordingly and will be recycled, glue cost will be reduced greatly.
  • The gluing system in this machine is a combination of anilox type steel roller and rubber glue even roller in which the rubber glue even roller is core structure designed and differential speed gluing method is applied to make a even glue and increase the gluing quality. Averagely 25-35grams glue will be used on one square meter, reducing the cost and improving the laminated paper board quality.
  • Both bottom paper and face paper adopt front elastic registration lay so that there is no need to readjust for big or small paper. The intelligent control system makes it possible to adjust the face paper position automatically when the machine is in running. The digital instrument on the front lay part can make the front lay adjustment range to 0.1mm.
  • Photoelectric detector helps the conveying of top or bottom paper accurately..
  • Grooved steel positioning wheel has long service life and easy to clean.
  • Double pre-pressing roller are equipped on the laminating unit.
  • Automatic damping system is applied on the bottom sheet feeding system to prevent the curving of the laminated sheet.
  • Two pressing conveyors with differential speed are equipped on the machine to prevent air bubble and gluing failure problem.
  • Floating type pressing conveyor makes it possible to adjust the pressure according to the paper board thickness. The pressed paper board is solid and strengthen.




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Get In Touch

Contact Info

Phone number

+91 9845212577 (Mr. Suresh Gupta)

Email address

amb.machineries@gmail.com

Address info

210/1, Akkipete Main Road, Bengaluru, Karnataka 560053